Hammock
Camping
The Complete Guide to Greater
Comfort, Convenience and Freedom
How to
Make an 8X10 Rain Canopy
Ed Speer

Chapter 6
How To Make
Your Own Hammock
How to Make 8 X 10 Rain Canopy
Rain Canopy
The eight-by-ten foot rain canopy is made from 40-denier, 1.1
oz/yd2 silicone-coated ripstop nylon, which is extremely strong yet
lightweight. Note that this fabric weighs approximately 1.3 oz/yd2
after the silicone coating has been applied. The material can be ordered from
the fabric suppliers listed in the information box. When ordering, be sure you
do not confuse this fabric with its heavier 1.9 oz/yd2 cousin.
As mentioned earlier, choosing the color of
the rain canopy is extremely important; this is the most critical color
decision you will have to make. With the canopy deployed over you, your camp
will be constantly bathed in light that is filtered and tinted by the color of
the canopy. Avoid the overly depressing dark or bright shades of non-natural
colors; instead choose psychologically-uplifting colors, such as light muted
shades of blue, tan, green, gray, or yellow.
The availability of suitable light shades
of this fabric is limited and you may need to check several suppliers to find
the right color.
You can generally use second-quality
silicone-coated fabrics, which cost considerably less than first quality
fabrics. Although unlikely, any short fall in the silicone coating can be
easily mediated by treating the finished rain canopy with inexpensive spray-on
silicone (see the section on "Waterproofing the Rain Canopy" below).
Since this fabric generally comes in
five-foot widths, purchase 5 1/3 yards (16 feet) and cut two eight-by-five foot
panels, which will be joined together to get the finished eight-by-ten foot
size.
By sewing the two panels together, the
canopy will have a central transverse seam as shown in the accompanying
diagram. While the seam is reinforced and strong, it must still be sealed in
order to make it fully waterproof (see instructions below). Note that about one
inch on the outside edges of the pre-cut coated fabric generally has tiny
perforation holes and lacks full silicone coating; these unsuitable edges
should be trimmed off on the edges used to join the two panels to make the
center seam. Otherwise, the central seam may not be waterproof.
The perforated and uncoated edges on the
outer edges of the finished canopy are also not waterproof, however these edges
will be hemmed anyway and will not adversely affect the finished rain canopy.
Note that if your fabric is wider than five feet (60 inches), as some are, you
could safely trim away all of these perforated and uncoated edges and still
have a finished canopy of eight by ten feet.
It's easier to cut each fabric panel
exactly eight-by-five foot, rather than trying to calculate seam and hem
allowances. In other words, the finished rain canopy may be slightly less than
eight-by-ten foot.
Most fabrics have visibly different textures
on each side; i.e., they have a top and bottom, or a front and back; as
commonly used in sewing terminology, these are the ''right" and
"wrong" sides. If your fabric has obviously different sides, you will
probably want to make sure the two panels being joined together have matching
sides, hems and seams. The waterproof-ness of the finished tarp however, will
not be compromised in any event, since the silicone treatment has soaked
through the thin nylon fabric and is not restricted to the side it was
originally applied to.
Rain Canopy Details
Join the two panels together along the
central seam using the reinforced flat felled seam shown in the diagram.
Additional help on suitable seams can be found in most sewing manuals or the
sewing web sites listed earlier. With up to five layers of fabric, the
reinforced center seam is strong, while it neatly secures the fabric edges from
unraveling without the need for hemming or serging.
Now secure the outer edges of the 8X10
canopy by serging or by sewing 1/2" hems as suggested by the diagram and
picture.
Hemming the Rain Canopy
Pull-Tabs
Pull-tabs for attaching the guidelines are made from one-inch
Grosgrain Nylon Ribbon (order from the same fabric suppliers listed in the
information box; choose a color that accents your rain canopy material; black
always works). You will need four corner pull-tabs, four edge pull-tabs, and
two ridgeline pull-tabs. See the earlier diagram for the correct position of
the pull-tabs. The eight corner and edge pull-tabs should be two inches long,
while the two ridgeline tabs should be four inches long (order 24 inches). Seal
the cut ends of each pull-tab by melting them slightly in a small flame.
Attach each pull-tab by folding the ends
together and placing it on the rain canopy as shown in the previous diagram;
sew the three pieces together. Leave a one-half-inch open loop on the outer end
of each pull-tab for attaching the guidelines. Sew at least three reinforcing
stitches when attaching the longer ridgeline pull-tabs.
Grommets
You can greatly enhance the use of the rain canopy by setting
1/4" grommets into the ridgeline pull-tabs as shown in the picture. When
set up on the ground as a tarp, the grommets accept the tips of your hiking
poles (or the ends of sticks) and help keep them in place. See the "Use on
the Ground" section in Chapter 2. Grommets and the necessary hand tool can
be purchased at many fabric suppliers, including those listed earlier in this
chapter.

Grommet
Details and Hiking Pole Used as Tarp Support on the Ground
Waterproofing the Rain Canopy
While the silicone-coated rain canopy probably starts out
waterproof, actual wilderness use can render it less than watertight. It can
however, easily be retreated with spray-on silicone as needed. As mentioned in
Chapter 3, inexpensive spray-on silicone treatments can be purchased at most
outdoor and sporting goods stores. A single can is sufficient for several
coatings. Follow directions on the can and allow the canopy to dry between
coatings.
The central seam is not fully waterproof
until it is sealed properly by using a silicone-based sealant; many outfitter
stores carry this specialty product, but note that regular seam sealant will
not adhere properly to this silicone-coated fabric.
An inexpensive sealant can easily be made
from a 60/40 mixture of clear household silicone sealant or silicone caulking
and a solvent such as gasoline. Any clear silicone sealant or silicone caulking
from a hardware or home-improvement store works fine; it can generally be
purchased in small squeeze tubes. The solvent can be automobile gasoline or
camp stove gasoline; however, extreme caution is necessary when using these
highly flammable substances. The solvent dissolves the normally thick silicone
sealant or caulking and makes it much easier to spread on the seam, after which
the solvent evaporates and leaves the silicone in place. The solvent is not in
contact with the nylon fabric long enough to harm it. About 1/4 ounce of this
mixture is all it takes to seal both sides of the central seam. Avoid breathing
the solvent fumes by working in a well-ventilated area.
Mix the items in a small squeeze bottle
using the head of a nail as a plunger/mixer.
If necessary, enlarge the spout's exit hole with a straight pin heated in
a small flame; hold the hot pin with pliers and keep the flame away from the
gasoline! If a suitable squeeze bottle
is not available, the items could be mixed on a paper plate and spread over the
seam with a plastic picnic knife. Let the sealed seam dry 48 hours and then
coat it with baby powder; otherwise it will continually stick to folds of the
tarp when stowed away.
Any remaining sealant mixture can be used
to protect the stitching on the rain canopy pull-tabs and the polypropylene
hanging straps.
Solvent
(Gasoline)
Squeeze
Bottle w/ Spout
Large Nail
for Mixing
Clear
Silicone Sealant
Silicone Seam
Sealant Materials
Guidelines
The rain canopy guidelines, like the bug net bug net support
line, are made from one-sixteenth inch Spectra Pulse Line. It is bright orange,
which makes it easy to see in low-light conditions when tripping over the
guidelines is most likely. In addition to the strength, low-tangle, and safety
color of the Pulse Line, it is also easy to untie compared to limp cords. This
guideline cord can be ordered from the marine suppliers listed earlier in this
chapter.
At least six guidelines are required to
pitch the rain canopy: four corner guidelines and two ridge guidelines. The cut
ends should be secured by slightly melting them in a small flame. Each
guideline should be ten feet long for a total of 60 feet of the Pulse Line. The
two ridge guidelines are excessively long for pitching the canopy over a
hammock, but they are needed when the canopy is pitched like a tarp on the ground.
Since all of the Pulse Line guidelines are low-tangle, I save time by leaving
them attached to the rain canopy. I simply fold them up with the canopy when
breaking camp.
For those times when one cannot hide from
strong wind, four extra pull-tabs are attached to the rain canopy, two on each
side. To stop the wild flapping caused by strong wind, extra guidelines can be
attached to these pull-tabs and secured to the ground or nearby trees. Since
these extra guidelines are seldom needed, I use lighter-weight limp line
(twisted nylon line available at most hardware or department stores) that I
carry separately, even though it tends to tangle easily.
Now attach the six guidelines to the rain
canopy. To do this pass one end of the cord through a pull-tab on the canopy
making a small loop, which is then tied with an overhand knot (see pictures
below). This creates an open loop in the end of the guideline, which passes
through the pull-tab.

A large
rope is used here for demonstration
Tying
Guidelines to Rain Canopy
Trucker's Hitch
The trucker's hitch is a handy way to tie off the guidelines to
stakes, trees, roots, etc. It allows easy adjustment of the tension on each
guideline. See the picture on the following page. It is tied by making a small
loop in the standing line using an overhand knot as described above for
attaching the guidelines to the rain canopy. Next, the bitter end is passed
around the anchor support and then passed back through the loop in the standing
line. Now pulling the bitter end backwards toward the anchor support easily
sets the tension on the entire guideline. To complete the hitch, a simple
quick-release slipknot is tied in the bitter end near the loop in the standing
line. The slipknot will be easy to untie even with cold fingers when breaking
camp in the morning. The overhand-loop knot in the standing line generally does
not tighten excessively and can easily be untied and repositioned as often as
necessary.

Tie a small loop at an appropriate spot along the guideline and
pass the loose end around the anchor. Next pass the loose end through the small
loop; adjust the tension and tie off the loose end with an easy-to-untie
slipknot. A large rope is used here for demonstration
Tying
Trucker's Hitch in Guidelines
Questions?
If you have any questions or comments, we'd love to hear from
you. Contact us at:
Speer Hammocks, Inc.
34 Clear Creek Roand
Marion, NC 28752-6407
828.724.4444
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Ed "Not To Worry" Speer